https://www.avient.com/sites/default/files/2020-11/infographic-advanced-composites-ebook.pdf
WEIGHT REDUCTION
• Up to 75% lighter than steel;
up to 25% lighter than aluminum
• Better fuel economy for
transportation
• Simplified installation
DESIGN FLEXIBILITY
• Complex shapes less costly
to produce than metal
• Ability to tailor strength
and stiffness in
specific areas
• Versatile aesthetic
options for
surface finish
PART
CONSOLIDATION
• Easier installation
and assembly with
fewer parts
• Simplified transport
of finished goods
• Fewer parts = reduced
chance of failure
Value that the U.S. composite
materials market is expected to
reach by 2022
$10.6B
50% Amount of weight reduction that
advanced composites could bring to
passenger cars, leading to 35% better
fuel efficiency
7% CAGR that analyst firm Technavio forecasts the
global medical composite materials market
will experience from 2016–2020
Fiber-reinforced polymer composites combine thermoset
or thermoplastic resins with fiber reinforcement, the resulting
product having substantially different properties than the
individual components.
THERMOPLASTIC
The matrix material of a composite can be a thermoset or a thermoplastic
THERMOSET THERMOPLASTIC
A thermoset is a cross-linked polymer that cannot
be reshaped after it’s formed, cured, and cooled.
Advantages
High temperature resistance, creep resistance,
low viscosity, paintability, and fatigue resistance
A thermoplastic is not cross-linked so it can be
re-melted and reformed.
https://www.avient.com/sites/default/files/2023-03/CycleWorks Solution Bulletin.pdf
Sustainability Spotlight
Recycle
Solutions
WHAT IT DOES
• Works according to recycling protocols
• Simulates grinding, washing, conversion, and
re-extrusion
• Performs testing on final products such as
bottles, sheets, films, or test bars
• Applies in-depth analytical investigations
KEY BENEFITS
• Provides a portfolio of solutions that are field-
tested for recycling
• Can run recycling trials according to standard
recycling protocols
• Helps enable customers’ recyclability and
sustainability goals
• Screens and evaluates additive and colorant
systems in the recycling process
• Supports R&D work to solve major issues in the
recycling process
• Provides a collaboration platform for customers
and value chain partners
• Advances the circular economy
1.844.4AVIENT
www.avient.com
Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2023-03/Cesa Nox A4R Product Bulletin_0.pdf
Cesa Nox A4R is formulated to help:
• Brand owners who need to maximize their PCR
usage up to 100% to achieve sustainability and
recyclability targets
• Recyclers involved with flake or pellets dealing
with multiple processing defects
• Convertors of bottles, film, and sheet who need
to maintain high-quality levels of PCR
Performance enhancement antioxidants such as
Cesa Nox A4R are valuable for many stakeholders
within the circular economy, and indeed anyone
seeking to achieve high-quality levels in their
recyclate while operating with ever-increasing
quantities of PCR.
https://www.avient.com/sites/default/files/2024-09/OnFlex-Lip gloss tube tip -case study snapshot_0904.pdf
Cosmetic packaging manufacturer
COSMETIC
PACKAGING
MANUFACTURER
L I P G L O S S T U B E T I P
• Excellent clarity and high fluidity
• FDA thermoplastic elastomer
• Overmolds to PE as good sealing performance
• Met customer’s design requirements, such
as a skin-like feel
• Offered transparent appearance
• Met FDA 21 compliance
• Overmolded onto PE compared with silicone
OnFlex Thermoplastic Elastomers
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/products/thermoplastic-elastomers/onflex-thermoplastic-elastomers
Slide 1: Cosmetic packaging manufacturer
https://www.avient.com/sites/default/files/2023-10/reSound BIO TPE -Underwire-case study snapshot.pdf
LEARN MORE
https://www.avient.com/products/thermoplastic-elastomers/resound-bio-thermoplastic-elastomers
https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2024-08/Versaflex-Seat Belt Tether Cover-Case study Snapshot.pdf
LEADING EV
MANUFACTURER
S E A T B E L T T E T H E R C O V E R
• Good abrasion resistance
• Excellent weather resistance
• Nice flexibility and elasticity
• Offered a TPE that withstood mechanical
stress and friction, helping to prolong the
lifespan of the cover
• Delivered good resistance to various
environmental factors such as UV radiation,
moisture, and extreme temperatures
• Provided a solution easily processed and
molded using standard thermoplastic
processing techniques
Versaflex Thermoplastic Elastomers
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
Slide 1: Leading EV manufacturer
https://www.avient.com/sites/default/files/2022-10/Dynaflex TPE - Aqueous Battery Gasket - Application Snapshot.pdf
ENERGY
STORAGE OEM
A Q U E O U S B A T T E R Y G A S K E T
• Sealing performance from -40 to 110°F
• Ability to flow in a long, thin seal design
• Chemical resistance to a proprietary electrolyte solution
• Natural color
• Provided a chemically resistant TPE that
outperformed competitive TPE and thermoplastic
rubber in rigorous customer testing
• Offered material expertise and education to
empower an informed material decision
• Enabled OEM to model and evaluate sealing
performance via design support and data files
• Met global production needs through material
consistency and local technical support
Dynaflex™ Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/thermoplastic-elastomers/dynaflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2020-12/case-study-versaflex-ce-antimicrobial-phone-case-1.pdf
https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2024-03/Lawn Equipment Application Solutions_2.pdf
SENSORY EXPERIENCE
Wear Resistance, Noise Reduction,
Low Friction
SOLUTION: Internally Lubricated
Formulations, Thermoplastic
Elastomers, Scratch and Mar
Resistant Additives
POSSIBILITIES: Gears, Gaskets,
Hood Dampers, Seating Systems
STRUCTURAL INTEGRITY
High Stiffness-to-Weight Ratio,
Metal Replacement, Part
Consolidation
SOLUTION: Long Fiber Reinforced
Composites
POSSIBILITIES: Seat Base,
Brake Pedal, Frame, Floor Pan,
Controls
EXTREME PERFORMANCE
Chemical & Fire Resistance,
Extreme Temperature Performance,
Thermal Management, Lightweighting
SOLUTION: Engineered Nylon
Formulations, Flame Retardant
Polyolefin Formulations,
Engineered Polyketone Formulations,
Thermally Conductive Formulations,
Chemical Foaming Agents
POSSIBILITIES: Under-the-Hood
Applications, Electrical Connectors,
Battery Assembly Housings,
Exterior Trim and Equipment
THERMAL MANAGEMENT
Heat Dissipation, Flexible Design
SOLUTION: Thermally Conductive
Formulations
POSSIBILITIES: LED Lights,
Heat Sinks
AESTHETIC APPEAL
Custom Color, Special Effects,
Paint Replacement, Corrosion Resistance,
UV Stability
SOLUTION: Custom Pre-Colored Formulations,
Pre-Colored High-Gloss Thermoplastics,
Solid Color Masterbatches
POSSIBILITIES: Body Panels, Pedals,
Control Grips, Bezels, Brand Elements
TACTILE EXPERIENCE
Soft-Touch Feel, Durable, Wet Grip Performance,
Color Customization, UV Stability, Ergonomic Design, Overmolding
SOLUTION: Thermoplastic Elastomers,
Combination Colorant and Additive Formulations,
Fabric-Effect Colorants and Additives
POSSIBILITIES: Steering Wheel, Switches, Knobs
© 2024, All Rights Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/lubrione-internally-lubricated-formulations
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/lubrione-internally-lubricated-formulations
https://www.avient.com/products/polymer-additives/visual-enhancement-effects/cesa-scratch-mar-resistance-additives
https://www.avient.com/products/polymer-additives/visual-enhancement-effects/cesa-scratch-mar-resistance-additives
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/complet-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/complet-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer
https://www.avient.com/products/engineered-polymer-formulations/flame-retardant-formulations/maxxam-fr-flame-retardant-polyolefin-formulations
https://www.avient.com/products/engineered-polymer-formulations/flame-retardant-formulations/maxxam-fr-flame-retardant-polyolefin-formulations
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/edgetek-pke-polyketone-formulations
https://www.avient.com/products/polymer-additives/foaming-agents/hydrocerol-chemical-foaming-agents
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/custom-pre-colored-specialty-engineered-formulations
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/artisan-pre-colored-thermoplastics-premium-finishes
https://www.avient.com/products/polymer-colorants/solid-color-masterbatches
https://www.avient.com/products/polymer-colorants/color-additive-combination-masterbatches/smartbatch-combination-colorants-additives
https://www.avient.com/products/polymer-colorants/color-additive-combination-masterbatches/smartbatch-fabric-fx
https://www.avient.com/sites/default/files/2021-04/versalloy-medical-tubing-case-study.pdf
SPECIALTY
SOLUTION BOOSTS
PRODUCTIVITY
FOR MEDICAL HOSE
MANUFACTURER
CASE STUDY: VERSALLOY™ THERMOPLASTIC VULCANIZATE
Challe
nge Accepted.
MATERIAL REDUCES COSTS WITH LOWER SPECIFIC
GRAVITY, AND HIGHER FLOW THAN COMPETITIVE TPV
© 2021, All Rights Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
To learn more about Versalloy™
Thermoplastic Vulcanizate, contact Avient
at +1.844.4AVIENT (1.844.428.4368)
or visit avient.com.
THE CHALLENGE
A leading North American manufacturer of
polypropylene (PP) hose for medical applications,
including laser surgery, respiratory care and sleep
apnea equipment, faced a challenge with its existing
thermoplastic vulcanizate (TPV).