https://www.avient.com/knowledge-base/article/what-s-difference-fillers-reinforcements?ind[]=21509
Proper positioning of the gate, or mold opening, and proper mold design can minimize flaws.
In the mold, use general purpose nozzles (not tapered nozzles) and large, free-flow gates.
Runners should be designed with a full round gate and no sharp corners.1
https://www.avient.com/knowledge-base/article/what-s-difference-fillers-reinforcements?ind[]=6598
Proper positioning of the gate, or mold opening, and proper mold design can minimize flaws.
In the mold, use general purpose nozzles (not tapered nozzles) and large, free-flow gates.
Runners should be designed with a full round gate and no sharp corners.1
https://www.avient.com/knowledge-base/article/what-s-difference-fillers-reinforcements?rtype[]=1164
Proper positioning of the gate, or mold opening, and proper mold design can minimize flaws.
In the mold, use general purpose nozzles (not tapered nozzles) and large, free-flow gates.
Runners should be designed with a full round gate and no sharp corners.1
https://www.avient.com/sites/default/files/resources/TPE_Overmolding_Solutions_for_Engineering_Thermoplastics.pdf
Both have their own gate and runner system
and need to be tailored to the specific material properties used.
Relocating the gate to influence the TPE flow pattern may
also be of assistance.
https://www.avient.com/sites/default/files/2023-05/LFT Application Development Center Bulletin.pdf
Let us walk you through:
Optimizing the LFT Molding Processes
• Ensuring proper drying and preparation of the
material (review of drying equipment)
• Processing guidance for the specific grade
(temperature and pressure suggestions)
• Primary process development (including runner
& gate geometry)
• Secondary operation process development
• Tooling debugging/optimization, especially if the
injection mold is new
Troubleshooting
• Failure analysis/issue resolution (including
pyrolysis/burn-off reviews to study internal fiber
structure and length)
• Process/mold support to perfect finished goods
• Equipment review
Training
• Polymers fundamentals training
• Design guidance for LFT
IN-HOUSE PROTOTYPING SUPPORT
Our 55,000 square foot Application Development
Center is most often leveraged for new program
prototyping and R&D trials.
https://www.avient.com/sites/default/files/2023-04/Advanced simulation captures part performance for fibre reinforced thermoplastics_Case_Study.pdf
In addition to providing a robust way to account for
differing gate locations from the manufacturing process,
Hexagon’s Digimat multiscale modelling approach provides
significant improvements in the accuracy of the stiffness
and failure.
https://www.avient.com/sites/default/files/resources/Overmolding_of_Thermoplastic_Elastomers_Engineered_solutions_for_consumer_product_differentiation.pdf
If the production quantities are large and/or the local labor cost is high, two
material molding machines are advisable for plastic substrates; hot runner systems using valve gates are
advisable for highest production volumes and the best part aesthetics.
Both have their own gate and runner system and need
to be tailored to the specific material properties used.
Relocating the gate to influence
the TPE flow pattern may also be of assistance.
https://www.avient.com/knowledge-base/article/advanced-composites-explained
This creates different properties than if the fiber was split up into smaller pieces and spread throughout the resin in different directions.
https://www.avient.com/investor-center/news/polyone-signs-agreement-divest-performance-products-and-solutions-business-segment
Attachment A provides an estimate of adjusted earnings per share split between continuing and discontinued operations for recent historic periods.
https://www.avient.com/knowledge-base/article/advanced-composites-explained?rtype[]=1164
This creates different properties than if the fiber was split up into smaller pieces and spread throughout the resin in different directions.