https://www.avient.com/sites/default/files/2022-11/Smarter Materials High Performance Thermoplastics.pdf
Following are top reasons why many manufacturers and designers choose
high-performance thermoplastics:
• High-temperature resistance • Chemical resistance
• Flame/smoke/toxicity (FST) performance • Chemically inert
PLUS, ALL
THE BENEFITS
OF PLASTIC
In addition to their elite-level properties,
high-performance thermoplastics deliver
the typical advantages of polymers over
other material types such as metal, glass and
ceramic, including:
• Light weight
• Design freedom/part consolidation
• Easy colorability
• Efficient, high-volume processing
• Elimination of secondary operations
• Enhanced product experience
for the end user
- quieter environment
- improved tactile feel
- better usability
ADVANTAGES
Going Above
and Beyond
• Amorphous structure
• High marks for toughness, chemical resistance,
hydrolytic stability, resistance to boiling water,
and extreme thermal capabilities
• Best for: aerospace interiors, hot water fittings,
and medical and dental devices that are
subjected to repeated steam sterilization
• Also used in food equipment exposed to
temperature extremes, such as coffeemakers
or freezer-to-microwave cookware
Polyaryletherketones
Polysulfones
Liquid crystal polymers
Polyetherimides
Polyphenylene sulfides
There are five
major families of
high-performance
thermoplastics
AR
YL
ET
H
KE
TO
N
ES
SU
LF
O
N
ES• Semi-crystalline structure
• High marks for thermal stability, chemical
resistance and mechanical properties over
a wide temperature range
• Better-than-average levels of combustion
resistance and electrical performance
• Some PAEK materials, like polyetheretherketone
(PEEK), are also extremely tough and have
excellent impact strength
• Best for: aerospace, automotive, industrial
and medical components
• May be used to create stock shapes such as
rods, bars, and tubes
All in the Family
PH
EN
YL
EN
E
SU
LF
ES • Semi-crystalline structure
• Excellent temperature resistance with continuous
service temperatures up to 230°C
• High marks for modulus and resistance to creep,
corrosion, and chemicals
• Above-average electrical properties
• Best for: complex parts with extremely tight
tolerances; often used as an alternative to metals
and thermosets in automotive underhood parts,
appliances, electronics, and industrial applications
Polyaryletherketones
Polysulfones
Liquid crystal polymers
Polyetherimides
Polyphenylene sulfides
There are five
major families of
high-performance
thermoplastics
ET
H
IM
ES
LI
Q
U
C
RY
ST
AL
P
O
M
S • Semi-crystalline structure
• High degree of anisotropy: strength, stiffness
and thermal expansion will be greater in one
direction vs. the other
• High marks for temperature, chemical
and electrical resistance
• Exceptional mechanical strength
and high flow rates; often used to fill
extremely long parts with thin walls
• Best for: electronic connectors, sensors,
bullet-resistant vests, jet engine enclosures,
brake and transmission friction parts, and gaskets
• Amorphous structure
• High marks for thermal, mechanical,
and chemical properties
• Often selected for demanding applications requiring
ultra-high mechanical strength combined with high
temperature, corrosion and wear resistance
• Impact resistance may be lower than
that of PSUs and PAEKs
• Best for: aerospace interiors, automotive lighting,
medical devices, and electrical and fiber optic
connectors
All in the Family
Source: https://www.craftechind.com/standard-and-custom-parts-in-high-performance-plastics/
TEMPERATURE AND MATERIAL TYPE
The two broad classifications of high-performance thermoplastics—amorphous and semi-crystalline—
have different temperature characteristics.
Adding a concentrate (masterbatch) to the natural resin during processing
Pre-colored resins are formulated to an exact target shade, making it possible to create
customized colors.
The metal used for FFF dies depends on the polymer:
unfilled materials can use softer brass dies, while fiber-reinforced materials
need harder steel to prevent premature wear.
https://www.avient.com/sites/default/files/2023-01/CFA Product Selection Guide.pdf
Available in masterbatch
pellets, powder form or liquid, they utilize
endothermic, exothermic or an endothermic/
exothermic blend of chemistries to fit the required
applications.
Product
Product
Type Initiation
Optimum
Gas Yield
Gas Yield
POWDER
Hydrocerol
BIH PEAUFF Endo 140 160 140–150
EVA, polyethylene,
PE copolymers,
TPEs/TPOs, PVC
Hydrocerol
Compound EMASAD Endo 140 200 135–145
Polyethylene,
polypropylene,
TPEs/TPOs, styrenes,
acrylics, TPUs,
POM, PVC
Hydrocerol
HK EMA0766025 Endo 200 210 135–145
Polypropylene,
styrenes, acrylics,
Hydrocerol
1480 EMA0766027 Endo-Exo 140 180 240–259
EVA, polyethylenes,
PE copolymers,
TPEs/TPOs, styrenes,
acrylics, PVC
Product
Product
Type Initiation
Optimum
Gas Yield
Gas Yield
MASTERBATCH
Hydrocerol
862 PLASAD Endo 140 160 10–20 • Sink mark removal
EVA, polyethylene,
PE compolymers,
Hydrocerol
BIH-40-E PLASAF Endo 140 160 55–65
EVA, polyethylene,
PE compolymers,
Hydrocerol
1004 PEAUFQ Endo 140 160 80–90 • Weight reduction
EVA, polyethylene,
PE compolymers,
Hydrocerol
CF-5-E PEASCF Endo 140 200 5–10 • Sink mark removal
Polyethylene,
polypropylene,
TPEs/TPOs, styrenes,
Hydrocerol
1602 PRASAD Endo 140 200 50–60
Polyethylene,
polypropylene,
TPEs/TPOs, styrenes,
Hydrocerol
PEA0820021 PEA0820021 Endo 140 200 25–35
Styrenes
Hydrocerol
PEA08200095 PEA0820095 Endo-Exo 140 180 100–120
PVC
Hydrocerol
ITP-820 PRAN698588 Endo 200 210 5–10 • Sink mark removal
EVA, polyethylene,
PE copolymers,
TPEs/TPOs, PVC
Hydrocerol
HK-40-E PLASAH Endo 200 210 55–65
Polyethylene,
polypropylene,
TPEs/TPOs, styrenes,
acrylics, TPUs,
POM, PVC
Hydrocerol
CT-3205-B OMA0698633 Endo 200 210 50–60
PLA
Hydrocerol
1135 PEAN698616 Exo 170 190 20–30 • Sink mark removal
Polyethylene,
polypropylene,
TPEs/TPOs, styrenes,
Hydrocerol
8418M PHA0698418 Exo 170 190 50–60
Polyethylene,
polypropylene,
TPEs/TPOs, styrenes,
Product
Product
Type Initiation
Optimum
Gas Yield
Gas Yield
MASTERBATCH
Hydrocerol
141 PEASCH Exo 200 210 10–20 • Sink mark removal
Polypropylene,
styrenes, acrylics,
Hydrocerol
1191 PRAN698433 Exo 200 210 55–65
Polypropylene,
styrenes, acrylics,
Hydrocerol
NBA0820012 NBA0820012 Exo 240 260 25–35
Polyesters,
high-temperature
resins
Hydrocerol
XH-901 SAASCC Exo 240 260 30–40
Polycarbonate blends,
polycarbonate,
high-temperature
resins
Hydrocerol
1376-4 PRAN698541 Endo-Exo 200 210 90–100
Polypropylene,
styrenes, acrylics,
polyamides, PVC
LIQUID
Excelite
FA-37 CC10212522 Endo-Exo 120 140 65–75 • Weight reduction/
WPC Polyethylene
Excelite
PF-1 CC01053625 Endo-Exo 120 140 55–65 • Weight reduction Vinyl
Excelite
FA-185 CC10303252 Endo 140 200 75–85 • Weight reduction
• Direct gas assist Polyolefin
Excelite
Foam PPRO CC10250288 Endo 160 200 50–60 • Weight reduction
• Warpage reduction Polypropylene
Excelite
FA-77 CC10232527 Endo-Exo 120 140 85–95 • Weight reduction/
WPC Polyethylene
Excelite
FA-108 CC10290626 Endo 180 200 55–65 • Weight reduction
• Sink mark removal Polyolefin
Excelite
FA-112 CC10313065 Endo 140 200 50-60 • Weight reduction
• Sink mark removal Polyolefin
1.844.4AVIENT
www.avient.com
Copyright © 2022, Avient Corporation.